1. Facility Infrastructure & Lifting Capacity
Our 10,000 m² high-bay complex is engineered for high-volume execution. The layout optimizes material flow, featuring high ceilings for large-scale modular assemblies and comprehensive lifting infrastructure.
- Overhead Lifting: 2x 16-Ton and 3x 5-Ton EOT Cranes covering the production floor.
- Yard & Logistics: 5-acre marshaling yard for storage, trial assemblies, and staging.
- Heavy Loading: Supported by a 1x 35-Ton Mobile Gantry Crane for seamless heavy-haul loading.
2. Automated Structural Steel Processing
We utilize a fully automated manufacturing line optimized for structural steel, ensuring strict dimensional accuracy and precision engineering.
- Automated Line: Chain-driven system with motorized roller beds for continuous feeding.
- Precision Cutting: Dual high-capacity band saws and thermal cutting for millimetric accuracy.
- Welding: Certified welders (ASME/AWS) proficient in SMAW, MIG, and TIG processes.
- Workflow: Automated transfer systems move sections to bundling zones, reducing handling time.
3. Multi-Metallurgy Capabilities
We fabricate diverse metallurgies for heavy industrial and architectural use, maintaining strict material traceability from mill to finish.
- Carbon Steel (CS): Expertise with structural grades (S275, S355, A36) for frameworks and skids.
- Specialized Alloys: Dedicated protocols and clean zones for Stainless Steel (SS) and Aluminum.
- Coated Steel: Handling of pre-galvanized materials and preparation for hot-dip galvanizing.
4. Fabrication Services & Applications
We manage the complete fabrication lifecycle, from raw plate processing to final site installation.
- Applications: Heavy platforms, pipe racks, equipment skids, walkways, and PEB components.
- Surface Treatment: Sand/Grit Blasting (Sa 2.5) and multi-coat paint systems (Epoxy, PU).
- Quality Assurance: Rigorous ITPs including dimensional checks, visual inspection, and NDT.